Product Description:

The regeneration of waste activated carbon adopts the physical high-temperature steam regeneration method, which is based on the principle of desorbing and converting some volatile organic substances adsorbed in the waste activated carbon into waste gases during high-temperature heating, volatilizing together with water vapor. At higher temperatures, the remaining organic compounds are pyrolysed and the waste activated carbon is activated in the presence of a quantitative oxidant (water vapor or a small amount of oxygen) to restore its original pores and create new ones, achieving the purpose of regenerating the waste activated carbon.

The system is configured with various components to complete the regeneration process. First, the pretreatment system of waste activated carbon is mainly to screen and separate the impurities in the waste activated carbon, reduce the ash contained in the recycled activated carbon, and improve the index of the final product. Then, a washing and dehydration system is used to clean off acidic and alkaline substances from the waste activated carbon. Drying follows to reduce the production pressure of the regenerated activation furnace. After that, the rotary regeneration furnace is suitable for high temperature pyrolysis of waste activated carbon and steam reactivation. Then, the cooling system cools the activated carbon after reactivation so that it can be packaged. Next, the flue gas treatment system is one of the key parts of the regeneration process, in which various flue gas treatment equipment is used: flue gas incineration system (RTO), SNCR sellout system, waste heat boiler, quench tower (placing harmful substances to re-generate), dry reaction tower, bag dust collector, activated carbon adsorption box (optional), spray tower, bag dust collector, flue gas whitening system, induced air system, etc. Finally, the activated carbon deep processing system includes several steps such as particle crushing and screening system, cleaning system, packaging system, and grinding system.

Features:

Waste activated carbon treatment performance is of high quality, with large processing capacity and good treatment effect. The material damage rate is low, and the recovery of iodine value is high.

The system is advanced with a PLS system that saves trouble and labor, allowing the user to view the real-time operating status of each part of the equipment.

Heat energy is used with high efficiency, and there is no heat loss thanks to its ability to recycle as well.

The economic efficiency is of high value. The price of waste activated carbon is very low, and the price of recycled activated carbon is basically the same as that of new carbon.

The exhaust gas treatment system is advanced, consisting of an SNCR system, an RTO heat storage system, a flue gas incineration system, a dry reaction tower, a quench tower and other equipment.

The pollution caused by the flue gas emission index can meet the national standard emissions, causing no worries.

The full set of system is mostly made of 310s stainless steel, which is of a long service life and high temperature resistance.

Technical Parameters:

The types of waste activated carbons can be divided into powder activated carbon, granular activated carbon, honeycomb activated carbon, and columnar activated carbon, each with a variety of impurities, water, and adsorbed substances. The regeneration, processing, and output differs depending on the type, iodine value, and moisture of the activated carbon, as well as the field of application. The higher the iodine value after regeneration, the lower the output. The flue gas generated in the regeneration process will enter the rear of the flue gas treatment system afterwards.

Here is a reference list of furnace body specifications and the corresponding outputs:

• φ1.5m*12m processing capacity: 5-10tpd
• φ1.6m*16m processing capacity: 10-15tpd
• φ2.2m*18m processing capacity: 15-20tpd
• φ2.2m*20m processing capacity: 20-25tpd
• φ2.6m*22m processing capacity: 25-30tpd

For customers looking to regenerate activated carbon, please contact me for further information and I will provide specific programs tailored for your needs.

Applications:

The Hengyi Kaifeng Regeneration Furnace is an advanced, automatic and high temperature regeneration furnace, with superior construction and safety features. Made of high quality materials such as carbon steel for internal heat and 310s stainless steel for external heat, the Henri Kaifeng also has advanced safety mechanisms like steam boilers, pressure gauges, and safety valves.

The regeneration rotary kiln has a processing output of 2000-10000 tons per year, and the whole system is controlled by a PLC automatic control system with top brands, like Siemens, Schneider, Delisi and Phoenix. Users can manage and adjust all system equipment online.

The carbonization furnace is produced and manufactured in Jining, Shandong, China with a one year warranty included. It is suitable for various carbonization processes, providing exceptional efficiency and dependability. An excellent choice for any business in need of a carbonization furnace.

Customization:

Brand Name: HYKF
Model Number: 10-35 tpd
Place of Origin: Jining City, Shandong Province, China
Certification: ISO-9001,COC
Minimum Order Quantity: 1 set
Price: $1,480,000
Packaging Details: Base fixing, welding reinforcement, reinforcement, pallet and so on
Delivery Time: 4-6 months
Payment Terms: T/T,FOB Qingdao
Supply Ability: 1 set
Rotary Speed: 3 Minutes /1 Lap
Control System: PLC Control System
Heating Rate: ≤20℃/min
Cooling Rate: ≤10℃/min
Cooling Method: Air Cooling And Water Cooling

Our Carbon Regeneration Kiln is the perfect solution for the carbon refurbishment, renewal and reformation. It is designed to operate with minimal human interaction, allowing for maximum efficiency with a rotary speed of 3 minutes/1 lap, PLC control system, heating rate of ≤20℃/min and cooling rate of ≤10℃/min. It also features air cooling and water cooling for additional convenience. Our kiln is built to the highest quality standards and is certified to ISO-9001 and COC, so you can be sure that you're getting the best possible product. We offer competitive pricing, with a minimum order quantity of 1 set and a price of $1,480,000. Delivery usually takes 4-6 months, and payment can be made via T/T or FOB Qingdao.

Support and Services:

We are proud to offer technical support and services for our Carbon Regeneration Kiln. Our team of experts is available to answer any questions you may have and provide assistance in troubleshooting and maintenance.

Our technical support services include:

• Telephone and email assistance
• On-site visits
• Troubleshooting
• Maintenance
• Training

We are committed to providing you with the highest level of customer service and satisfaction. If you have any questions or concerns, please do not hesitate to contact us.

Packing and Shipping:

The Carbon Regeneration Kiln should be packaged and shipped in a manner that ensures its safe arrival at the customer's location. We recommend the following packaging and shipping procedures:

• The kiln should be securely wrapped in bubble wrap or foam and placed in a sturdy cardboard box. The box should be taped securely and labeled with the customer's name, address and contact information.
• The box should then be placed in a larger box with additional packaging material to ensure that the kiln is not damaged in transit.
• The box should be sent via a reputable shipping service, such as UPS, FedEx, or DHL.
• The customer should be informed of the shipment date and tracking number so they can track the package.